HYDROIL SERVICES & CAPABILITIES

Hydroil has a modern manufacturing plant with state of the art engineering and design facilities including Autocad, Solidworks 3D and FEA analysis for accurate assembly and detail drawings for precise cylinder manufacturing and testing. Our success in design, engineering and manufacture gives us the ability to customise and specifically manufacture a cylinder to meet the customer’s demands and requirements in all industries throughout Australia and worldwide.

Hydroil Hydraulic Cylinder Services
Hydroil Hydraulic Cylinder Services
Hydroil Hydraulic Cylinder Services
Hydroil Hydraulic Cylinder Services
Hydroil Hydraulic Cylinder Services
Hydroil Hydraulic Cylinder Services
Hydroil Hydraulic Cylinder Services

Our facilities include:

  • 13 x Centre lathes with up to 1100mm swing and 8 meter bed
  • 1 x Modern 4 station welding bay with WIA 400amp welders, WIA pulse welder, Arc and Tig welding facilities
  • 1 x 5 station cylinder assembly bay
  • 1 x 3 station cylinder disassembly bay
  • 1 x Customised cylinder assembly bench with 800mm bore x 12 meter long capacity
  • 1 x Customised cylinder disassembly bench 600mm bore x 12 meter long capacity
  • 2 x Hydraulic cylinder test stations
  • 2 x Sunnen hones with capability of up to 600mm bore and 12 meter stroke length (open both ends)
  • 1 x Grinder 600mm swing and 8 metre bed with roll grinder and diamond belts technology
  • 1 x CNC mill
  • 2 x Manual mills
  • 2 x Radial drill
  • 2 x Automatic band saws with 500mm diameter capacity
  • 1 x HVOF (High Velocity Oxygen Fuel) plant for chrome replacement
  • 1 x Lowbake oven spray paint booth with 13 meters long x 6 meters wide x 6 meters high capacity for specific customer paint procedures and requirements
  • 1 x Paint both open end with 8 meters long x 12 meters wide x 7 meter high capacity
  • 1 x Paint mixing room
  • 1 x Isuzu 1000 SITEC 295 truck with SQ6.3ZA3 10meter articulated jib crane
  • 2 x 5t overhead cranes
  • 3 x Forklifts with up to 5t capacity

Services we offer:

  • Standard range cylinder manufacture
  • Customised cylinder engineering, design and manufacture
  • Cylinder repair and manufacture to DNV and GL Germainscher Lloyd approvals
  • Cylinder repair
  • Precision component machining
  • Fabrication
  • Cylinder re-tube
  • Piston rod chrome replacement (HVOF)
  • Piston rod diamond belt linishing
  • Specialised welding and documentation
  • Honing
  • Assembly
  • Cylinder testing and documentation
  • Dis-assembly
  • Sandblasting
  • Painting to customer specifications and paint procedures
  • Specialised cylinder seal replacement and manufacture with a variety of special materials and profiles to meet customer need and cylinder applications
  • Cylinder design and engineering calculations
  • Autocad design
  • Solidworks 3D design
  • FEA analysis
  • MDR documentation
  • ITP documentation
  • Material certificates and full traceability
  • Material certification to EN 10204